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BH-RD SERIES |
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Computer control heat-cut&seal bag-making Machine |
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Usermanual |
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Baihao Packing-machine Manufactory |
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The People’s Republic of China |
1 Summarize
BH-RD Series Computer Control Heat-cut&seal Bag-making Machine, is a speciality design equipment which for plane bag-making.
It is a hot need for slicing processing, matching the market of now to service, food, small merchandise packing bag that this machine is well be applicable to the B O P P, P P, P E material .
This machine adopts the fuzzy control to send the raw material continues, hot knife seal to slice ,and clip to accept to reciving bags quickly of make the bag method.the Products is neat, the side of slice beautiful and tidy, the seal is high strength. This machine having more extensive and gentle manufacturing function, combining can proceed according to the customer request the equipments reforms.
2 Technical Parameter
Average power: 1.9 KW
Bag width: 25 ~ 999 mm
Bag length: 45 ~500 mm
Operate speed: 40 ~ 200 pcs / min
Weight: ~550 kg
boundary dimension: 3330( L) × 920( W) × 1280( H)
3 Structure
This machine is main from 5 divisions : fuselage and main force system, the part of Film-sending, the part of Step-to-cut&seal, the part of Bag-reciving, the control cabinet .Four machineries parts all designs for the modularization, each have the independent power.( to see the Figure 1)
3.1 The fuselage adoption the whole steel plate construction, insure the machine stiffness and loading ability,and easy to maintenance regulates.The strap axle saddle establishes lengthways tank, can adjustable v belt for tight, the inner and other parts in fuselage had all correct passed, if has no occasion for, pleasing not remove and install
3.2 The part of Film-sending
The ① Film-sending-Stand is place to set the plastics film, the Stand-Shaft has a tension equips in the bitter end, can control the tension of the plastics film, make the plastics film neat.Another end of the Stand-Shaft has the shaft faces Regulation-Handwheel, can adjustable the shaft partial place.
The ⑤ Tape Material-Stand is generally for the double-stick tape pan set, also can set the plastics film,to increase the production effciency of the machine.When set the double-stick tape pan, take it round the ⑥ tape fixing ring, stick on the film then.the place of tape is partial to move and can pass to travel tape fixing ring to regulate.
The ④ Sending-rubber-shaft be aroused by direct current motor, in made bag process, along with anticipate the film was dragged along to move by fits and starts, the ② Tension Swing Arm will break the alternant place, its information of place will pass the ③ Moving Sensor, transducer feedback to electricity control system. Passing the regulation operation face plate of send adjust knob, can be made Send-rubber-shaft is running within the scope of some revolving speed, avoid the plastics film appears in by fits and starts drag along move process of rises to tend, the tension stretches, the side moves to wait.
3.3 The part of Step-to-cut&seal
The film through one by one in order that ⑦ Color-Sensor Stand, ⑧Tying-Hole-Stand, ⑨ Regulating-Stand,that enter the (11)Step Rubber-Shaft that in the ⑩Main Memorial Arch. ( such as the Figure 1 ,the dotted line shows)
While manufacturing the color bag, regulate the Color Sensor place, make of the machine sliced accurate.
Tying-Hole-Stand can set the molding tool of punching.When slicing the bag,at the same time, complete the punching hole work. Tying-Hole-Stand establish lengthways tank, can convenient molding tool removal.Under the some and special circumstance, it can refit become a heating spot seals system, to produce connect- body-bag.
Regulating-Stand, its action is to increases the plastics film running of resistance, make the film being placed in a even condition, and it can regulate the Symmetery of Lead-shaft,to compensate the equilibrium error that whole Lead-shafts.When using the molding tool of punching ,it also can changing the space between the bag side and the hole, making hole potential accurate.
A main division for entering the Step-Rubber-Shaft being aroused by Step-Motor, is this machine of the main memorial arch.The Step rubber-Shaft passes the small spring connects with two of(12)Steel-Shaft, making the film pass the Rubber-Shaft, still keeps straight and even stretching .By regulating the (13) Steel-Shaft Regulates-stem above of Main-Memorial-Arch, making the film stretch and keep appropriate stiffness.
The(14)Heat-Knife be driven by main engine, making the back and forth to exercise up and down.Running two side the nut on the leader, make the Heat-Knife’s blade to correspond to accept to slice into the Rubber-Shaft in 0.5~1 mm;The above adjustable knot in leader spring compresses tightly the force, when bag strength is not enough,should adequacy adjust the tight pressure.
3.4 The Part of Bag-reciving
The plastics film after slice by Heat-Knife, the stretch division to have seeparated with rear before, but the slice port was still in hot fusion condition, a running Bag-reciving mechanism matches with to relate to the bag quality, must regulate careful.
The (15)Reciving-Swing-Arm should clip down after the Heat-Knife rise up correspond roughly 3~5 mms, make the bag to lead smoothly.The speed of the (16)Belt-Conveyer should slightly over the film stretch speed,It can make the film keeps straight and even before sliced.
The (17)Static-Dissolves-Machine can dissolve away the static that the film produced in led, rubbing process, making bag fettle convenience.
Attention:The copper nail ,which on The Static-Dissolves Machine,has the high pressure discharges (15 KV), if operation not intentional touch, have to get an electric shock the sensation slightly.
3.5 Main Force System
Include:The electrical engineering of direct current, decelerate shaft, main shaft, swing shaft, crank link mechanism. The main shaft completes to seal to slice the working every screw a ring,.There's a sign ring on main shaft, for the main sign in offering to electricity control of this machine, cannot regulate or dismantle to unload arbitrarily.
Direct current electrical engineering delivery power, after second class belt pulley decelerate, pass to lack of impartiality -link mechanism, push the Swing-Shaft swing, then being delivered by slippery mechanism to the Heat-Knife ,and make the Heat-Knife realize perpendicular reciprocating motion.
mechanism, deliver power to the hole-apparatus with the Heat-Knife realizes synchronism,and complete punching or spots seal at the same time.
3.6 Electricity Control Cabinet
3.6.1 Turn on the “Power Switch”, can immediately hear the sound of the contact machine attracting and the sound of the fans in the control cabinet.
3.6.2 “Heater Switch”， control the power supply of heating the Heat-Knife, Temperature Controller can set up the temperature of the Heat-Knife, guaranteeing to slice dependable.The temperature setting is relevant about the material of the film and thickness. The PE and PP usually need 180~250°C, BOPP need 280~350 °C, if film thicker then the temperature is higher.
3.6.3 “Motor Switch”， control power supply for the Film-Sending Motor,Bag-Reciving Motor,and Main Motor, but have not control that Step-Motor.
Attention:Before openning the fuselage,must confirm first the “Motor Switch” be trun off, in order to prevent hazard!
3.6.4 “Static Switch”，is the Static-Dissolve-Machine switch.
3.6.5 “Control Switch”， It control the electricity system power supply.Trun on this switch, then face plate could displayed counts ＆#118alue and pilot lamp, the Step- Motor in the fuselage power on and lock phase.
3.6.6 “Computer Controller”, the detail pleases see with the supplementary 《 Operating Instructions 》.
3.6.7 “Mian Adjust Knob”, regulate the bag making-speed. If the bag length is longer, pleasing lower the speed. If the working rate exceeds the biggest operate of machine speed, the machine will shut down automatically and send out sound of “beep”, on the face plate" overspeed" light is bright.In this case, pleasing lower the Mian Adjust Knob, press" running" key starts afresh, or press" stop" key stop operate.
3.6.8 “Sending Adjust Knob”, regulate the revolving rate of the Sending-Rubber-Shaft. After main engine work normally, regulat this konb from high to low, make the Sending-Rubber-Shaft keep its revolving rate.
3.6.9 “Reciving Adjust Knob”, this konb usually have Relations with working speed and bag lengths. Guarantee the transport speed faster then the film stretch speed, please put slowly to the best speed, for acquire the good quality of bag side.
4 Set and First Test
4.1 Stabilize the machine to settle on the dry ground, it is on all sides to should stay at least 600 mm of operation space.Request the environment well ventilated, have no the causticity gas and serious powder, have not the strong light and shake, have not the strong electromagnetism field interference.
Humidity ≤ 7 0%, Temperature 1 0 ℃ ~3 5 ℃ ;Tension 200~240 V.
4.2 Plug two Aviation Plug of fuselage into the electricity control cabinet and confirm already the connect is tight.Open the back door of control cabinet, check each electric appliances, socket, wiring and etc. of safeties whether good.Connect the power cable.
4.3 Acknowledgement the machine have no other personnel around article , power on switch, from right arrive the red switch for openning control panel upside, running anticipates to adjust to return the knob, should see the green belt conveyer accelerate or decelerate;Bring up the tension swing arm, the running sends to adjust to return the knob, the Rubber Shaft should have the change of the rate of speed.Keep revolving speed, swing the tension swing arm, the Rubber Shaft also should have the rate of speed change.
4.4 Trun on the”control” switch, should hear the attracting voice of the Step Motor, adjust the main engine control knob in minimum, pressing" run" key, then will adjust the main engine control knob slowly enlargement, can see the Heat-Knife to slice slowly, then press" stop" key, the Heat-Knife should go up to the apogee stop.
Attention: The hot Heat-Knife if contact the Rubber Shaft time over grow, will damage the Rubber Shaft.This time, should adjust the main engine to lower, press”run” key, press again right away" stop" key, make the hot Heat-Knife complete a periodic running, stop on high potential. Customer also can running the handwheel in side of the machine, stop the hot Heat-Knife on high potential alse.
4.5 Press “forword” key or “back” key, can see the Rubber Shaft running in idle speed inside the main memorial arch.
4.6 Check the Heat-knife have got hot or not.check the machine, contain just like kind sound or workings. Check the machine if has abnormality sound or workings
4.7 Lubricate each leader and slide division, press the’run’ key, make the machine running for one hour, just Have no unconventionality, so it can operate formally.
5 Operation Guide
5.1 put upon the plastic film :Will anticipate the plastic film to fix in putting to anticipate stand, According the dotted line in figure 1 shows to put the film.
5.2 While producing the blank bag,press”set”key,setup the length ,press"+" or" － " keys to get the ＆#118alue of length for needing, then press" set " to acknowledgement. Try to slice 3~5 bags, check to make the bag length physically, possibility and set up the length have a little bit the error, again to place the bag make progress a jot applies afterattaining the request, start the normal production.
5.3 Produce the color bags:
5.3.1 Press" set" key to set the length, set color/blank,set white/black.
5.3.2 Press" forword" key, observe the plastic film schedule to slice the port places in right the Heat-knife under.Regulate the Color Sensor stand,Let the focusing light spot be placed near the film color mark .
5.3.3 Press" run" key, let machine run slowly, checking the bag length.if it’s different such as the bag length, expel the printing factor first, then test Color Sensor focusing whether precision, the setup datas to have the infallibility, Pattern place whether exactitude, or choose an other mark of color, regulate the Color Sensor stand is in front or back the place.
If connect to seal to slice five times, the color mark escape from to focuse the Color Sensor’s light orders, the machine will stop automatically, and sends out the sound of ”beep”.
5.4 Quality control: Try to slice 5~10 bags, make sure there was not any error, begin to normal production, speed up slowly, observe quality of the slice-side ,regulate the pressure of the heat-knife, top and bottom place, and temperature to the best condition.
5.5 Shut down: Before stopping producing, must adjust the Machine to lower soon,then press" stop" key, make the heat-knife on high place.From left to right, trun off the switch.
6 Supports of Operate and Safety Operate
6.1 Machine regular work post , three places perpendicular leaders should apply the machine oiling everyday..
6.2 Every week should check the bearing whether vivid, and lubricates adequacy.
6.3 Each time before Switch on to heating, wipe the heat-knife blade with the silicone oil, clearance attachment on the Rubber Shaft, can make the bag’s quality better.
6.4 when each regulation division of the machine operate,please make an adequacy effort,can't be fierce to pull.Each electricity switch and button can't operation by strong force also.
6.5 The white discharge tube of The static-dissolves in the machine was easy accumulation dust, result the air broke through. It should wipe with the dry cloth every week .
6.6 The control cabinet inside has some every accurate parts, do not want the heavy pressure and knock, affect by damp and cold the strong shock .
The operate inside is prohibition against to touch by hand.
Strictly forbid under the situation of operate or did not cut the power, put to pull out electric appliances.
Not profession personnel were not allowed to change the circuit or transpose parts in machine.
6.7 the control places and the control apparatus of the machine inside,has calibrated before leave factory,it’s not allow to change by user.
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